I’m talking about assembling your own multi-kwh lithium battery assemblies (pre-BMS even).
One wrong poke with a screwdriver, and all sorts of entertainment is likely to ensue eh?
And they’re big enough, no portable fire extinguisher is going to make a dent either.
I'm not sure where you're jamming the screwdriver, but certainly any wrenches/tools you use should be insulated if you're dealing with very high current and/or high voltage. Enclosures, insulated wires, conduits, terminal covers should be used to avoid short circuits. Also proper earthing and circuit isolation with RCBOs to protect from electric shock and overcurrents frying the wires/you, all which should be switched to the off position when you're poking your screwdriver, eh? ;)
> And they’re big enough, no portable fire extinguisher is going to make a dent either.
If you aren't doing basic safety things and somehow manage thermal runaway on LiFePo4 (pretty hard), you're probably going to melt some copper. Probably best not to put your battery assembly near flammable things, unless you want to see the world burn like this guy (though at low voltage/high current)
Where I live many people DIY as a great many people have mad skills (lots of FiFo workers making a good living from O&G installions and big mining projects).
They build their own houses, their own planes, off grid power systems, water proof EV's to drive across harbour floors, etc.
If you've got a big (shipping container sized) battery pack you need a big thermal blanket to cut off the oxygen or a wide enough fire break about it.
Speaking of DIY home builds, here's a good use of black builders plastic: https://www.youtube.com/watch?v=1ILbQHnHPnY
I’m talking about assembling a bomb.
A 5kwh battery contains about 18MJ of energy, equivalent to 4.3KG of TNT. Short that out or puncture on of its component pouches, and it’s going to be very dramatic.
One of them requires a different degree of care than the other.