as they say in the post, these files get generated every 5 minutes and rolled out across their fleet.
so in this case, the thing farther up the callstack is a "watch for updated files and ingest them" component.
that component, when it receives the error, can simply continue using the existing file it loaded 5 minutes earlier.
and then it can increment a Prometheus metric (or similar) representing "count of errors from attempting to load the definition file". that metric should be zero in normal conditions, so it's easy to write an alert rule to notify the appropriate team that the definitions are broken in some way.
that's not a complete solution - in particular it doesn't necessarily solve the problem of needing to scale up the fleet, because freshly-started instances won't have a "previous good" definition file loaded. but it does allow for the existing instances to fail gracefully into a degraded state.
in my experience, on a large enough system, "this could never happen, so if it does it's fine to just crash" is almost always better served by a metric for "count of how many times a thing that could never happen has happened" and a corresponding "that should happen zero times" alert rule.
Panics should be logged, and probably grouped by stack trace for things like prometheus (outside of process). That handles all sorts of panic scenarios, including kernel bugs and hardware errors, which are common at cloudflare scale.
Similarly, mitigating by having rapid restart with backoff outside the process covers far more failure scenarios with far less complexity.
One important scenario your approach misses is “the watch config file endpoint fell over”, which probably would have happened in this outage if 100% of servers went back to watching all of a sudden.
Sure, you could add an error handler for that too, and for prometheus is being slow, and an infinite other things. Or, you could just move process management and reporting out of process.
1. At startup, load the last known good config.
2. When signaled, load the new config.
3. When that passes validation, update the last-known-good pointer to the new version.
That way something like this makes the crash recoverable on the theory that stale config is better than the service staying down. One variant also recorded the last tried config version so it wouldn’t even attempt to parse the latest one until it was changed again.
For Cloudflare, it’d be tempting to have step #3 be after 5 minutes or so to catch stuff which crashes soon but not instantly.
