Also the title is inaccurate as different thorium reactors have been designed, built and operated. See MSRE and THTR-300 for example.
LFTR designs are fantastic, amazing, and solve a lot of problems. There is a lot of materials science to be done to make them viable, though.
Also, no, not any metal gets brittle; inconel and hastelloy handle radiation quite well for decades at a time, as does good old fashioned nickel. Beyond that, most reactor pressure vessels are a layer of metal then a layer of something that's really good at radiation, then the real pressure vessel, so that the interior layer's brittleness isn't very important.
We built and ran LFTRs commercially in the 1950s in New York State and Pennsylvania, before computers became a commercially realistic thing. They provided our grandparents no significant technical challenge.
The actual big problem with LFTR is primarily regulatory. The design hasn't been vetted to modern safety standards, which costs hundreds of millions of dollars, and the entities who are nuclear-aware and have that kind of money to throw around tend to be the existing nuclear companies, who can't switch to any other technology because they're deep in the Gilette Razor model, and anything that took out their existing fuel contracts would immediately bankrupt them.
There is /zero/ materials science needed to make a LFTR. I don't know where you got that idea. They're substantially easier than what we make today. The average auto body shop can pull it off.
http://www.carbontax.org/blogarchives/2013/11/21/why-officia...
http://www.forbes.com/sites/energysource/2014/02/20/why-the-...
I've read about this before. Companies start building plants based on existing regulations. Along the way, the NRC changes the regulations, requiring tear-down and rebuilding. Meanwhile interest on the loan keeps building up. Add further delays due to political resistance and it's no wonder costs escalate.
It's not just the economics of big engineering causing the problem here. I think matters have improved somewhat in the U.S., but it's still going to be interesting to see how AP-1000 costs in the U.S. compare to those in China.
Incidentally, there are some arguments that liquid thorium reactors, and some other GenIV designs, could have significantly lower capital costs than conventional reactors. A big reason for that is that the basic physics of fuel and coolant provides substantial passive safety, rather than relying on lots of redundant active systems.
http://en.wikipedia.org/wiki/Thorium_fuel_cycle#List_of_thor...
It makes me sad that it's not happening in the US. If some folks in the government and business don't get their heads out of their asses a growth industry is going to bypass us entirely.
As India is already a nuclear weapons power, this has no immediate proliferation implications ... but moving a nation of a billion-plus people onto an energy cycle that produces weaponizable material as a by-product might be considered unwise by some. Cf. concerns in the 1970s and 1980s about the implications of running a "plutonium cycle" fast breeder energy ecosystem.
I'm not saying it's a slam-dunk win for sure.
But I have noticed a lot of general apathy and aversion to violence in the developed world largely because people are just too busy living their lives; they have a lot to lose.
> the real question is how they plan to reduce the U-232 contamination level enough to make weapons-safe U-233
I'm not convinced that anyone has this goal in mind. Maybe they just want to provide power to their countrymen and continue to lift India out of poverty. There might be nothing nefarious about this, unless you consider poor people getting less poor to be a problem.
I mean, the local coal power plant can't make artillery shells, but we're not shutting it down...
Where does the Thorium come from and how abundant is it?
http://www.forbes.com/sites/energysource/2012/02/16/the-thin...
[Edit] corrected use of "fissile" -> "fertile"
While strictly correct, this is extremely misleading. Current resources would be exhausted in a decade, but resources are defined as the known deposits extractable under current market prices. Should we actually start using a lot of uranium, the price would spike, which would lead to a lot more deposits becoming economically available. This has almost no effect on the cost of nuclear power, as the cost of the raw uranium isn't a large part of the cost of producing power.
The end game there is when the price rises sufficiently for extraction from seawater becoming profitable. The world's seas have ~1000 times more uranium than conventional ground-based resources.
Nuclear fuels will not run out in this millennium.
For a real comparison, you should look at fast reactors, which use the rest of the uranium. That takes your estimate up to about a thousand years. But the estimate is looking at economically recoverable reserves, and if the same ore produces a hundred times as much energy, a lot more becomes economically recoverable.
Thorium would be 3-4 times more abundant than that. (But if seawater extraction works out, uranium will have the advantage again.)
If there ever appears a new intelligent civilization millions of years after humanity, they'll be very disappointed to be on an Earth without any Uranium or Thorium!