For a similar fabrication job, check out the LARES satellite (which is awesome, elegant, and the densest free-falling object in the Solar System):
http://www.esa.int/Our_Activities/Launchers/Launch_vehicles/...
What I am familiar with are kits to generate HHO gas for hydrogen welding. Mainly, they rely on electrolysis of water and gathering of H2. Of course, the amateur kits have blowback preventers and other tech to prevent gas explosions.
But nothing crackpot. Guess I don't read the cranks documents.
[1] Faraday's 1861 lecture on platinum-group metals is a great example. Small-scale platinum casting is one of the big uses for oxyhydrogen - the combination of a high melting point and severe carbon embrittlement make H2 ideal for working with platinum.
On the bright side (oh the pun) during the welding its pretty efficient at preventing weld pool oxidation. On the bad side, if long term hydrogen embrittlement is an issue with the base metal, this is an interesting way to find out. Also you can get some gas porosity problems as the weld bubbles while cooling, exactly CO2 in soda water, although hydrogen is better than the noble gasses (like argon in a plasma cutter)
Burning homemade H2 in a modified acetylene torch like you're talking about is comparatively harmless with the exception that H2 can find leaks that acetylene can't find, although its not that much worse. Oh and the regulator is different because acetylene comes out of a coke bottle solution like CO2 out of soda, but hydrogen comes out of a tank like O2 so the pressures are a bit higher.